Step 1
Which material?
Step 3
How big should it be?
20 × 20 inches — our standard board
22 × 22 inches — a wider border
A custom size
How thick?
¾ inch — what we usually use
1 inch
1½ inches — heavy, for a big outdoor piece
A custom thickness
Edge style
Square
Chamfered — a crisp, angled edge
Rounded — soft and smooth in the hand
Sand and seal the back too
Step 5
A name, if you'd like one
Choose a material in step 1 first. What we can carve depends on it.
What should it say?
Lettering style
Montserrat Bold Montserrat Oswald Bebas Neue Josefin Sans Roboto Slab Arvo Cinzel Libre Baskerville Playfair Display Pacifico Lobster Kaushan Script Dancing Script Satisfy Great Vibes Alfa Slab One Ultra Rye Abril Fatface Allerta Stencil Stardos Stencil Engraved line
Letter height
1/4 inch (6 mm) — very small 1/2 inch (13 mm) 3/4 inch (19 mm) 1 inch (25 mm) 1 1/2 inches (38 mm) 2 inches (51 mm) 2 1/2 inches (64 mm) 3 inches (76 mm) 4 inches (102 mm)
How should the carving be filled?
Unfilled Black epoxy White epoxy Black paint White paint Cream paint Charcoal paint Forest green paint Navy paint Barn red paint Antique gold paint Baltic birch ply inlay — costs more Cherry inlay — costs more Exterior-grade birch ply inlay — costs more Hard maple inlay — costs more Holly inlay — costs more Sycamore inlay — costs more Walnut inlay — costs more Wenge inlay — costs more
Unfilled means the carving is left bare, and the shadow in the groove makes it stand
out. It costs less, and there's no fill color to clash with the board.